Proceedings of the
European Safety and Reliability Conference (ESREL2026)
14 – 19 June 2026, Braga, Portugal

Achieving Cognitive Safety for Human-Robot Collaboration

Frederik Plahl

Proximity Robotics & Automation GmbH, Pfinztal, Germany.

IAS, University of Stuttgart, Stuttgart, Germany.

plahl@proximityrobotics.com

Georgios Katranis

IAS, University of Stuttgart, Stuttgart, Germany.

georgios.katranis@ias.uni-stuttgart.de

Muhammad Atif

University of Florence, Florence, Italy.

muhammad.atif@unifi.it

Anas Asswad

ResilTech S.R.L., Lecce, Italy.

anas.asswad@resiltech.com

Tommaso Zoppi

University of Florence, Florence, Italy.

tommaso.zoppi@unifi.it

Francesco Brancati

ResilTech S.R.L., Pontedera, Italy.

francesco.brancati@resiltech.com

Andrey Morozov

IAS, University of Stuttgart, Stuttgart, Germany.

andrey.morozov@ias.uni-stuttgart.de

Ilshat Mamaev

Proximity Robotics & Automation GmbH, Pfinztal, Germany.

mamaev@proximityrobotics.com

ABSTRACT

Human-Robot Collaboration introduces safety challenges that traditional 2D sensors or performance-degrading mitigations cannot adequately solve. This paper introduces the concept of CogniSafe3D, a cognitive safety system that utilizes an external 3D LiDAR to monitor the operational environment. The system's methodology is twofold: it first establishes a deterministic foundation for safety by processing LiDAR point clouds with a Signed Distance Field representation to detect safety zone violations. This core functionality is augmented by a cognitive layer that uses Human Pose Estimation and predictive algorithms to anticipate human movements and infer intent. A Risk Monitoring module synthesizes this information to provide real-time, dynamic risk estimates. This enables the robot to proactively mitigate hazards while reducing unnecessary stops, advancing perception-driven safety in compliance with ISO/TS 15066 standards. The methods developed in the CogniSafe3D research project will be implemented in a TRL-6 prototype.

Keywords: Human-Robot Collaboration, Cognitive Safety, Risk Monitoring, Safety Assessment, 3D LiDAR.



Download PDF