Proceedings of the
European Safety and Reliability Conference (ESREL2026)
14 – 19 June 2026, Braga, Portugal
Achieving Cognitive Safety for Human-Robot Collaboration
Proximity Robotics & Automation GmbH, Pfinztal, Germany.
IAS, University of Stuttgart, Stuttgart, Germany.
IAS, University of Stuttgart, Stuttgart, Germany.
University of Florence, Florence, Italy.
ResilTech S.R.L., Lecce, Italy.
University of Florence, Florence, Italy.
ResilTech S.R.L., Pontedera, Italy.
IAS, University of Stuttgart, Stuttgart, Germany.
Proximity Robotics & Automation GmbH, Pfinztal, Germany.
ABSTRACT
Human-Robot Collaboration introduces safety challenges that traditional 2D sensors or performance-degrading mitigations cannot adequately solve. This paper introduces the concept of CogniSafe3D, a cognitive safety system that utilizes an external 3D LiDAR to monitor the operational environment. The system's methodology is twofold: it first establishes a deterministic foundation for safety by processing LiDAR point clouds with a Signed Distance Field representation to detect safety zone violations. This core functionality is augmented by a cognitive layer that uses Human Pose Estimation and predictive algorithms to anticipate human movements and infer intent. A Risk Monitoring module synthesizes this information to provide real-time, dynamic risk estimates. This enables the robot to proactively mitigate hazards while reducing unnecessary stops, advancing perception-driven safety in compliance with ISO/TS 15066 standards. The methods developed in the CogniSafe3D research project will be implemented in a TRL-6 prototype.
Keywords: Human-Robot Collaboration, Cognitive Safety, Risk Monitoring, Safety Assessment, 3D LiDAR.

